Bottle Rinsing Filling And Capping Machine

Bottle Rinsing Filling And Capping Machine

Name: Bottle Rinsing Filling And Capping Machine
Brand: DHARMANANDAN TECHNO PROJECTS PVT. LTD.
Price: 750000 INR
Availability: InStock

750000 INR

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Product Details:

Packaging Speed 100-150 bottles per minute
Condition New
Accuracy 1%
Sealing Length Customizable as per bottle size
Filling Capacity 200 ml to 2000 ml
Dimension (L*W*H) 3500 mm x 1200 mm x 1800 mm
Driven Type Electric
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Bottle Rinsing Filling And Capping Machine Price And Quantity

Minimum Order Quantity 10
Price 750000 INR

Bottle Rinsing Filling And Capping Machine Product Specifications

Dimension (L*W*H) 3500 mm x 1200 mm x 1800 mm
Sealing Speed Up to 150 bottles per minute
Application Beverage, Water, Juice Filling
Type Automatic Bottle Rinsing Filling and Capping Machine
Sealing Type Automatic Cap Sealing
Voltage 220V/380V, 50/60Hz
Driven Type Electric
Seals Type Screw Cap / Crown Cap
Color Stainless Steel Finish
Weight Approx. 3000 kg
Packaging Speed 100-150 bottles per minute
Packaging Material Plastic / Glass Bottles
Production Capacity 4000-9000 bottles per hour
Accuracy 1%
Power 5 kW
Condition New
Filling Capacity 200 ml to 2000 ml
Automation Grade Automatic
Sealing Length Customizable as per bottle size
Contact Load Heavy Duty

Bottle Rinsing Filling And Capping Machine Trade Information

Main Export Market(s) Asia, North America, Western Europe, Middle East, Africa

Product Description

Bottle Rinsing Filling And Capping Machine

Specification

DESRCIPTION	SPECIFICATION
Filling Head	3
Washing Head	2
Capping Head	1
Capacity	24 & 28 BPM
Filling Range	200 ml -2000 ml
Cap Feeder	1800 -2000 Cap holding
Suitable Cap shape	Plastic screw cap
Air conveyor	4 feet
Slat Conveyor	15 feet
Drive Motor Rinsing Pump Cap feeder motor Conveyor geared motor	1.5 HP, 1440 RPM, 440 VAC 0.5 HP, 220 VAC 0.25HP, 440 VAC 0.25 HP, 32 RPM, 440 VAC
Inspection light	1 no.
Control Panel	Electrical with Output of 24VDC for timer and valves
Filling valves	BSP 24 VDC
Proximity switches	24 VDC M18 Size (for No Bottle no fill and No Bottle no rinsing system)
Shrink Tunnel	6KW / 440 VAC
Dimensions W X L X H (Feet)	5 X 5.5 X 7
Weight Approx.	2500kg

Versatile and Durable Construction

This machine uses food-grade stainless steel throughout its build, ensuring resistance to corrosion and chemical interaction with beverages. Its robust construction supports heavy-duty, continuous use and enables compatibility with bottles made of PET, glass, or HDPE, up to 120 mm in diameter. Its compact design streamlines integration into production lines while maximizing output.

Precision-Controlled Operations

Powered by a PLC-controlled system with user-friendly HMI, the bottle rinsing, filling, and capping machine guarantees accuracy (1%) at every stage. It offers customizable filling volumes (2002000 ml) and sealing lengths, catering to diverse packaging requirements. Multiple filling and capping heads allow for high throughput, reaching up to 9000 bottles per hour.

Operator Safety and Easy Maintenance

Equipped with an emergency stop, safety guarding, and low noise operation (<75 dB), the machine prioritizes worker safety and an optimal plant environment. Maintenance is minimized due to easy-access panels and straightforward mechanisms, reducing downtime while keeping productivity high. The three-phase induction motor assures robust and reliable drive performance.

FAQs of Bottle Rinsing Filling And Capping Machine:

Q: How does the rinsing, filling, and capping process work in this machine?

A: The process begins with the bottles entering the rinsing stations (816), where they are cleaned using controlled water flow. Following rinsing, bottles move to the filling heads (824), where precise volumes (2002000 ml) are automatically filled. Finally, bottles proceed to the capping station (48 heads) for secure application of screw or crown caps, all governed by PLC with user-friendly HMI interfaces.

Q: What types and sizes of bottles are compatible with this machine?

A: This machine is versatile, accommodating PET, glass, and HDPE bottles with diameters up to 120 mm. It can handle filling capacities ranging from 200 ml to 2000 ml, making it ideal for various beverage and juice packaging applications involving both plastic and glass bottles.

Q: When is periodic maintenance required, and what does it involve?

A: Thanks to its easy-access and low-maintenance design, periodic maintenance is minimal. Routine checks typically involve inspecting rinse and fill heads, ensuring the conveyors smooth operation, and verifying safety features. Maintenance schedules can be set according to production intensity, but the robust design ensures infrequent and simple upkeep.

Q: Where can this machine be installed, and what are the space requirements?

A: The machine is suitable for beverage, water, and juice processing facilities, whether newly established plants or as an upgrade to existing lines. With dimensions of 3500 mm (L) x 1200 mm (W) x 1800 mm (H) and a 4-meter-long conveyor, it integrates well into medium to large-scale bottling setups.

Q: What are the benefits of using an automatic bottle rinsing, filling, and capping machine?

A: This fully automatic system improves efficiency by speeding up rinsing, filling, and capping operations, achieving up to 150 bottles per minute, reducing manual labor costs, and ensuring consistent product quality. Advanced safety features and low noise levels promote a safer, more comfortable working environment, while the stainless steel build ensures durability and food safety compliance.

Q: How precise is the filling operation, and how is it controlled?

A: The filling process offers high accuracy with a deviation of only about 1%, thanks to PLC controls and precision filling mechanisms. Operators can easily monitor and adjust parameters using the HMI, ensuring every bottle receives the exact required volume.

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